Fully Automatic Steel Wire Mesh Welding Machine to Produce Rebar Steel Wire Mesh Panels

• Customization: Available
• After-sales Service: Free Spare Parts, Online Support, Video Technical
• Type: Welded Wire Mesh Machine
• Model NO.: WZ-2500A
• Voltage: 220V/380V/415V/440V (Customized)
• Style: Horizontal
• Warranty: 2 Years
• Steel Wire Diameter: 5.0-12.0mm
• Mesh Size: 100*100-300*300mm Adjustable
• Mesh Width: 2500mm
• Motor: 15kw
• Control Way: PLC and Touch Screen
• Welding Transformers: 200kwa*12
• Transport Package: According to Customer Requirements
• Specification: WZ-2500A
• Trademark: DAHUAWANZHONG
• Origin: China
• HS Code: 8515219900
• Production Capacity: 30sets/Month

Product Description

Product Description

This Machine is mainly used to produce steel wire diameter 5.0-12.0mm,material round steel wires and ribbed steel wires,mesh size:100*100-300*300mm reinforcing mesh panels.
 

 

Detailed Photos

Line Wires Aligning and Automatic Feeding Device

The Line Wires Automatic Feeding Device is to automatically send the manually threaded line wires to the welding electrode position of the main mesh welding machine, so as to facilitate the main mesh welding machine to complete the welding process. When the line wires feeding car is automatically feeding, the next group of line wires will be manually prepared, which can realize the production of the main mesh welding machine without shutdown and greatly improve the production efficiency.

a)It is composed of a line wires feeding car, an alignment device, front and rear wire rollers and the feeding car frame.
b)There are 16-26pcs line wire clamping devices, which are installed on the beam of the line wires feeding car, and the clamping action is realized by the air cylinder.
c)The line wires alignment positioning device moves up and down. Before manual threading line wires, the alignment and positioning device is lifted to ensure that the length of all the line wires is consistent.

Cross Wire Automatic Falling Hopper
The device is a kind of feeding device which can send the pre-cut steel wires into the welding electrode position of mesh welding machine according to the welding requirements,can store about 1 tons of pre-cut cross wires, greatly reducing the intensity of frequent feeding;
a)This hopper is composed of a platform,two ladders, a falling hopper, they are all installed on the pulling mesh rack backward and forward.
b)There is a ladder on both sides of the platform for easy operation.
c)The falling hopper uses a disc-shaped groove wheel to accurately pick out the wire. According to the welding requirements, each transverse cross steel wires is evenly fed into the position of the pusher one by one. The wire falling wire power is 13.5 N. M step motor.
d)A set of cross steel wires positioning clapper is installed at the pushing position of pusher in the down beam of the mesh welding machine to ensure the consistency of the cross steel wires. The clapping power is a three axis cylinder with a cylinder diameter of 40mm.
 

The up and down electrodes all adopts special CuCrZr,the electricity conductivity,hardness and wear resistance are all very good,the changeover time of the longitudinal cell is reduced to about 30 seconds.Welding electrodes are driven by the spindle passing through the crank,and installed with adjustable spring pressure,This structure is not affected by climate and convenient maintenance and usage.
And the up and down electrodes both adopt water cooling system,thus an reduce the heat of the upper and lower electrodes when the machine works, and can work for 24 hours continuously.
 

Pulling Mesh Device

It is to pull the welded cross wires out of the mesh according to the parameters set by the program, and according to the length of the mesh, it can realize multiple reciprocating pulling mesh, until the whole mesh is completely pulled out.
It is composed of four parts: the bottom frame, the movable pulling mesh frame, the pulling mesh car and the supporting mesh tubes.
 

 

Product Parameters

WZ-2500A CNC Reinforcing Mesh Welding Machine Main Technical Parameters :
 

No.	Item	Specification
1	Welding Wire Diameter	Φ5.0-12.0(mm)
2	Cross Wire Space	100-300mm(adjustable)
3	Line Wire Space	100-300mm(adjustable)
4	Max Mesh Width	2500mm
5	Max mesh length	1.0-12.0m
6	Number of Electrodes	24
7	Welding Speed	0-70times/min
8	Rated Voltage	Three phase,380V,50HZ
9	Rated Power	200KWA*12(Water cooling system)
11	Main Motor	15KW (Electromagnetic Brake Motor)
12	Line Wire Feeding	Pre-cut Wires,Sending on the down welding electrodes automatically
13	Cross Wire Feeding	Pre-cut Wires,Automatic Feed from Pre-loading Hopper
14	Line Wire Space Adjustment	Manually
15	Cross Wire Space Adjustment	Set by Touch Screen
16	Material	Carbon Content ≤0.2%,Round Steel Bars and Ribbed Steel Bars and Galvanized Steel Bars with Tensile Strength ≤650MPa
17	Welding Time	10ms-100ms
18	Pulling Mesh Way	CNC with Servo motor
19	Welding Way	By Control Silicon Control Electric Resistance Weld
20	Finished Mesh	Automatic Fall and Automatic Output
21	Pressure Mode	Adjustable Spring Pressure,Driven by Motor
22	Weight	About 11.0 T
23	Overall Dimension	13500*3700*2200m

Certifications

 

Installation Instructions

 

Company Profile

Anping Wanzhong Wire Mesh Products Company entered the wire mesh industry in 2006, specializing in the manufacturing of various types of Fence Mesh Welding Machines, Reinforced Mesh Welding Machines, Automatic Construction Mesh Welding Machines, Breeding Mesh Welding Machines, Chain Link Fence Machines,Cattle Fence Machine, Nail Making Machines, Wire Drawing Machines, Barbed Wire Machines, Razor Barbed Wire Machines,Wire Straightening and Cutting Machine,etc.
Wanzhong Company has its own professional R&D team,customized design and production can be carried out according to the special requirements of customers,and has already won fifteen national patents until January 31,2022. It has successfully passed ISO9001-2008,CE certification and SGS certification,and it is recognized as a national high-tech enterprise by our government,and our company credit rating is "AAA".
Our machines have already exported to more than 40 countries, including USA,Russia,Algeria,Malaysia,the United Arab Emirates, Kuwait, Yemen, Oman, India, Uzbekistan, Kazakhstan, Iraq, Mexico, Tunisia, Kenya, Tanzania and Egypt.
Wanzhong Company has its own professional and experienced after-sales service team, 365 days 24 hours to provide you with the most professional and intimate installation, guidance and maintenance services.

 

After Sales Service

Special technical engineers supply urgent technical support and consulting,at the same time,we assign one technical engineer to install and debug the machine according to our clients, then our clients will assume visa,round-trip tickets,eating,accommodation costs and ensure they the personal health and property safety, and pay 120 salaries per day.           
Guarantee: Two years. Within two years after the date when the goods reach the destination port if the parts (not including easily damaged parts ) are broken for reasons which are not human, the seller will change the same with a new one free of cost. but the buyer will pay for postage.
Equipment Program part life-long maintenance

Packaging & Shipping

 

1.main machine and accessory equipment will be packed with sketch film paper;
2.control cabinet and spare parts will be packed with the wooden box;
3.finally all the machines will be fixed with hornwoods and steel oil wire rope,ensure them stable and not move in the container.